Well, after spending all weekend going through the forums again I think I finally got DVDFab express burning complete movies with no errors. I've done 10 "complete movie" burns in a row and they all have been good.
<sidenote>Sometimes I don't blame people for not searching the forums. You do a keyword search and , man, it brings up a lot of stuff that you have to read through to see if it is relevant </sidenote>
Anyways, I thought I would share what I did.
(1) Remove any Roxio apps including regestry entries left behind.
(2) Got some quality blank discs ...have been using Sony DVD-R lately
(3) Got a decent burner
(4) Uninstalled NERO OEM version that came with my burner and installed V7 ultra...although I don't think that matters
(5) Ran the regestry cleaner as someone recommended
(6) Disable McAfee during burning
So, thanks for everyone that posted all the helpful information in the forums.
Just thought I would share